Processes For the preparation of different forms of (S)-(+)-Clopidogrel besylate

ABSTRACT

Improved processes for the preparation of different forms of (S)-(+)-Clopidogrel besylate, pharmaceutical compositions containing them and their use in medicine.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a division of co-pending U.S. Ser. No. 12/065,386 filed Feb. 29, 2008, which was the U.S. national phase of International Application No. PCT/IN2006/000322, filed 28 Aug. 2006, which designated the U.S. and claimed priority based on IN 1072/MUM/2005, filed 5 Sep. 2005, the entire contents of all of which are hereby incorporated by reference.

BACKGROUND

1. Technical Field

The present invention relates to an improved processes for the preparation of different forms of (S)-(+)-Clopidogrel besylate, pharmaceutical compositions containing them and their use in medicine.

Clopidogrel has the following structure (1):

It is available in the market as its bisulfate salt and is marketed by Sanofi-Synthelabo as “Plavix” having the general formula (II):

Clopidogrel is an inhibitor of platelet aggregation and is marketed as an anti-anginal agent and an anti-platelet agent, and is found to decrease morbid events in people with established atherosclerotic cardiovascular disease and cerebrovascular diseases.

2. Related Art

The therapeutic application of Clopidogrel as a blood-platelet aggregation inhibiting agent and an anti-thrombotic agent, and its preparation is disclosed in U.S. Pat. No. 4,529,596. U.S. Pat. No. 4,847,265 describes the process for the preparation of the hydrogen sulfate salt of Clopidogrel.

Polymorphs of Clopidogrel bisulfate has been described in U.S. Pat. Nos. 6,504,040 and 6,429,210. We have disclosed novel polymorphs of Clopidogrel bisulfate in our published International Application No. WO2004/081016.

U.S. Pat. No. 4,847,265 discloses that the dextrorotatory enantiomer of formula (I) of Clopidogrel has an excellent anti-aggregant platelet activity, whereas the corresponding levorotatory enantiomer of (I) is less tolerated of the two enantiomers and is less active. U.S. Pat. No. 4,847,265 also describes various other salts of Clopidogrel base, as well as of the dextrorotatory isomer like its hydrochloride, carboxylic acid and sulfonic acids salts. Specifically salts of acetic, benzoic, fumaric, maleic, citric, tartaric, gentisic, methanesulfonic, ethanesulfonic, benzenesulfonic and lauryl sulfonic acids were prepared. However, according to the patent, these salts usually precipitated in amorphous form and/or they were hygroscopic, making them difficult to handle on an industrial scale. Also, no process and no data corresponding to any of these salts are reported. The specification also describes salts of dobesilic acid (M.P.=70° C.) and para-toluenesulfonic acid, having a melting point of 51° C., the purification of which, as disclosed in the patent, proved to be difficult.

Clopidogrel besylate which is at least partly in crystalline (solvated) forms has been disclosed by Helm in published International Application Nos. WO2004/072084 (US2005/0256152, EP 1480985 B1) and WO2004/072085. Subsequently, Helm disclosed non-solvated forms in published U.S. Application No. US2005/0203122.

We disclosed new polymorphic forms of Clopidogrel mesylate, Clopidogrel besylate and Clopidogrel tosylate in our published International Application No. WO 2004/106344, which are stable, free flowing, scalable, useful industrially and have important pharmacological properties. We herein disclose improved processes for preparing different forms of (S)-(+)-Clopidogrel besylate.

EXEMPLARY EMBODIMENTS OF THE INVENTION

In an exemplary embodiment of the present invention are disclosed improved processes for the preparation of different forms of (S)-(+)-Clopidogrel besylate.

In a further exemplary embodiment of the present invention are provided improved processes for the preparation of crystalline (S)-(+)-Clopidogrel besylate.

In a still further exemplary embodiment are provided improved processes for the preparation of amorphous (S)-(+)-Clopidogrel besylate.

As a further exemplary embodiment of the present invention are provided pharmaceutical compositions containing and the use of the various forms of (S)-(+)-Clopidogrel besylate prepared according to the processes described herein.

These processes are easy to scale up, commercially viable, safe, easy to handle and provide operational simplicity.

DETAILED DESCRIPTION OF THE INVENTION

The present invention discloses improved processes for the preparation of different forms (both amorphous and crystalline) of (S)-(+)-Clopidogrel besylate.

The terms Clopidogrel base, Clopidogrel besylate used in the specification mean (S)-(+)-Clopidogrel base and (S)-(+)-Clopidogrel besylate, respectively.

The amorphous form described in the specification is prepared by the process described below.

Clopidogrel base in suitable solvents is treated with benzene sulfonic acid, the solvent is evaporated to dryness and the amorphous form is separated. Suitable solvents are selected from tetrahydrofuran (THF), methyl isobutyl ketone and the like or mixtures thereof.

The crystalline form of (S)-(+)-Clopidogrel besylate is prepared by any of the processes described below, or suitable combinations of one or more of any of the processes described below:

-   -   i) Clopidogrel base in suitable solvents is treated with benzene         sulfonic acid and the solvent is removed to obtain the         crystalline form. Suitable solvent(s) may be selected from         methyl tertiary butyl ether, or suitable alcohols selected from         C₂-C₁₂ alcohols which may be linear or branched, primary,         secondary or tertiary alcohols such as ethanol, propanol,         isopropanol, 1-butanol, 2-butanol, isobutanol, t-butanol,         1-pentanol, 1-hexanol, 2-hexanol, 3-hexanol, isohexanol,         1-heptanol, 2-heptanol, 3-heptanol, 4-heptanol, octanol,         isooctanol, decanol, dodecanol and the like or mixtures thereof.     -   ii) Amorphous (S)-(+)-Clopidogrel besylate is dissolved in         suitable solvents and the solvent is removed to obtain the         crystalline form. Suitable solvent(s) may be selected from         methyl tertiary butyl ether or suitable alcohols selected from         C₂-C₁₂ alcohols which may be linear or branched, primary,         secondary or tertiary alcohols such as ethanol, propanol,         isopropanol, 1-butanol, 2-butanol, isobutanol, t-butanol,         1-pentanol, 1-hexanol, 2-hexanol, 3-hexanol, isohexanol,         1-heptanol, 2-heptanol, 3-heptanol, 4-heptanol, octanol,         isooctanol, decanol, dodecanol and the like or mixtures thereof.     -   iii) Clopidogrel base in suitable solvents is treated with         benzene sulfonic acid, the solution is seeded with crystals of         (S)-(+)-Clopidogrel besylate and the solvent is removed to         obtain the crystalline form. Suitable solvent(s) may be selected         from methyl tertiary butyl ether or suitable alcohols selected         from C₂-C₁₂ alcohols which may be linear or branched, primary,         secondary or tertiary alcohols such as ethanol, propanol,         isopropanol, 1-butanol, 2-butanol, isobutanol, t-butanol,         1-pentanol, 1-hexanol, 2-hexanol, 3-hexanol, isohexanol,         1-heptanol, 2-heptanol, 3-heptanol, 4-heptanol, octanol,         isooctanol, decanol, dodecanol and the like or mixtures thereof.     -   iv) Amorphous (S)-(+)-Clopidogrel besylate is dissolved in         suitable solvent(s) and the solution is seeded with crystals of         (S)-(+)-Clopidogrel besylate. The solvent is removed to obtain         the crystalline form. Suitable solvent(s) may be selected from         methyl tertiary butyl ether or suitable alcohols selected from         C₂-C₁₂ alcohols which may be linear or branched, primary,         secondary or tertiary alcohols such as ethanol, propanol,         isopropanol, 1-butanol, 2-butanol, isobutanol, t-butanol,         1-pentanol, 1-hexanol, 2-hexanol, 3-hexanol, isohexanol, is         1-heptanol, 2-heptanol, 3-heptanol, 4-heptanol, octanol,         isooctanol, decanol, dodecanol and the like or mixtures thereof.

Alternatively, the processes described above can be repeated by using the Clopidogrel base prepared according to the improved processes described by the applicants in U.S. Pat. No. 6,635,763.

The amorphous Clopidogrel benzene sulfonate (Clopidogrel besylate) prepared according to the process of the present invention has a melting point (M.P.) in the range of 85° C.-95° C.

The crystalline Clopidogrel benzene sulfonate (Clopidogrel besylate) prepared according to the process of the present invention has a melting point in the range of 130° C.-135° C.

The following non-limiting examples illustrate the inventors' improved processes for the preparation of different forms of (S)-(+)-Clopidogrel besylate discussed in the invention and should not be construed to limit the scope of the invention in any way.

Example 1 Preparation of Amorphous Clopidogrel Besylate

Clopidogrel base was dissolved in THF, to which benzene sulfonic acid was added at 20° C., and the reaction mixture was heated to reflux temperature for 2 to 10 hr. The solvent was evaporated to dryness under reduced pressure to obtain Clopidogrel besylate, which on characterization showed to be the amorphous form.

The above process for preparing amorphous Clopidogrel besylate is carried out using methyl isobutyl ketone and the like or a mixture of THF and methyl isobutyl ketone as a solvent.

Example 2 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (10 g) was dissolved in decan-1-ol at 50-55° C., to which benzene sulfonic acid (5 g) was added at 50-55° C. and the reaction mixture was stirred for about 20 hr. The solid was filtered and washed with methyl tertiary butyl ether and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 3 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (10 g) was dissolved in decan-1-ol at 50-55° C., to which benzene sulfonic acid (5 g) was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate and the reaction mixture was stirred for about 10 hr. The solid was filtered and washed with methyl tertiary butyl ether dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 4 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (60 g) was dissolved in isopropanol at 50-55° C., to which was added benzene sulfonic acid (30 g) dissolved in isopropanol at 50-55° C. The reaction mixture was stirred for 20 hr. The solid was filtered and washed with isopropanol and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 5 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (30 g) was dissolved in isopropanol at 50-55° C., to which mixture benzene sulphonic acid (15 g) was added at 50-55° C. The reaction mixture was stirred for 20 hr. The solid was filtered and washed with cold isopropanol and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 6 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (10 g) was dissolved in decan-1-ol at 50-55° C., to which benzene sulfonic acid (5 g) dissolved in decan-1-ol was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate and the reaction mixture was stirred for about 20 hr. The solid was filtered and washed with methyl tertiary butyl ether and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 7 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (100 g) was dissolved in decan-1-ol at 50-55° C., to which benzenesulfonic acid (50 g) dissolved in decan-1-ol was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate (1 g) and the reaction mixture was stirred for about 10 hr. The solid was filtered and washed with methyl tertiary butyl ether and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 8 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (5 g) was dissolved in methyl tertiary butyl ether, to which benzene sulfonic acid (2.5 g) dissolved in methyl tertiary butyl ether was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate (50 mg) and the reaction mixture was stirred for at least 24 hr. The solid was filtered and washed with methyl tertiary butyl ether and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 9 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (100 g) was dissolved in isopropanol at 50-55° C., to which benzene sulfonic acid (50 g) dissolved in isopropanol was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate (1 g) and the reaction mixture was stirred for about 10 hr. The solid was filtered and washed with isopropanol and dried in a vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 10 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (100 g) was dissolved in isopropanol at 50-55° C., to which benzene sulfonic acid (50 g) was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate (1 g) and the reaction mixture was stirred for about 10 hr. The solid was filtered and washed with isopropanol and dried in a vacuum oven for about 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

Example 11 Preparation of Crystalline Clopidogrel Besylate

Clopidogrel base (30 g) was dissolved in hexan-1-ol at 50-55° C., to which benzene sulfonic acid (15 g) dissolved in hexan-1-ol was added at 50-55° C. The reaction mixture was seeded with crystalline Clopidogrel besylate (1 g) and the reaction mixture was stirred for about 10 hr. The solid was filtered and washed with methyl tertiary butyl ether and dried in vacuum oven for at least 20 hr. to give Clopidogrel besylate, which on characterization was found to be crystalline form. M.P. 130-135° C.

The besylate salts of Clopidogrel prepared according to the processes of the present invention can be administered to a person in need thereof, either without further formulation or formulated into suitable formulations and dosage forms as are well known.

Some of the advantages of the processes for preparation of different forms of Clopidogrel besylate according to the present invention are:

scalable at plant level and industrially useful

easy to operate

good recovery of solvents

gives high yield. 

1. A process for the preparation of amorphous form of (S)-(+)-Clopidogrel besylate comprising: i. treating Clopidogrel base with benzene sulfonic acid in suitable solvent(s) selected from tetrahydrofuran, methyl isobutyl ketone, or their suitable mixtures; and ii. removing the solvent to obtain the amorphous form. 